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LASERMAK. 4000. 10x5 TECHNICAL FEATURES

RESONATOR

Watt

4000 Watt C02Laser GE Fanuc C4000i.B,

Short Optical Path Type

MAXIMUM PULSE PEAK POWER

Watt

5000

RF - EXCITATION

MHz

2

POWER STABILITY

%

2 (power monitor)

PULSE MODE

Freq: 5 • 2000Hz

 Duty:0100

LASER WAVE LENGTH

m

10,6

BEAM MODE

Fanuc Low Order Mode

LASER SHUTTER

Mechanical safe shutter

LASER GAS COMPOSITION

CO2/ He / N2

LASER GAS CONSUMPTION

Liter / hour

10

COOLING WATER FLOW RATE

I/min

160

 

 

GE Fanuc series 16iLB "LCD mounted" type

CNC CONTROLLER & OPERATOR PANEL

CNC with 10,4" color screen, 512kB part

program memory and all relevant laser

functions, Ethernet

MAXIMUM WORKSHEET DIMENSIONS

inch

120x 60

CUTTING CAPACITY (High Quality)

 

 

 

MILD STEEL

inch

3/4"

 

STAINLESS STEEL

inch

1/2"

 

ALUMINUM

inch

5/16"

MAXIMUM BURDEN CAPACITY

pounds

3300

MACHINE AXES

5-Axes [X, V, Z, U (X2), V]

AXIAL MOVEMENTS

 

 

X, U AXES

Linear Motorized Table

inch

120

V AXIS

Linear Motorized Bridge

inch

61

Z AXIS

Servo Motorized Cutting Head

inch

6

V AXIS

Linear Mot. Compensation Unit

inch

89

ACCELERATIONS

 

 

X, U AXES

Linear Motorized Table

G

2

V AXIS

Linear Motorized Bridge

G

3

Z AXIS

Servo Motorized Cutting Head

G

2

 

 

6648 (simultaneous)

MAXIMUM AXES VELOCITIES

IPM

(X, V single axis velocity

 

 

4728 IPM)

POSITIONING ACCURACV

Inch/1000 feet

.001

REPETITION ACCURACV

inch

0.0006

SHUTTLE TABLE (Automatic Loading. Unloading Unit)

palette

2(35sec)

ASSIST GAS

 

 

Assist sensor 1

MILD STEEL

Oxygen (0,1.6 Bar)

Assist sensor 2

STAINLESS STEEL

Nitrogen ( 0,2.25 Bar)

Assist sensor 3

ALUMINUM

Dry Air or Nitrogen ( 0,2.25 Bar)

CUTTING HEAD

Precitec HP2" 25 Bar

CUTTING HEAD FOCAL LENGTHS

inch

5" – 7.5"

CAD/CAM SOFTWARE

LANTEK EXPERT CUT

TOTAL ELECTRIC POWER NECESSITY

HP

87120

MACHINE DIMENSIONS ( L x W x H )

Inch

413 x 208 x 80

MACHINE WEIGHT

pounds

42990

Lasermak Standard Equipments and Features

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2.1 Machine Frame - 5 axes, X, Y, U, V axes, linear, motorized, Z axis servo motorized; High Speed Sensitive Laser Cutting Machine.

2.2 Chiller Unit - Necessary for laser source, linear motors and all optical components, equipped with a special micron rated water filter.

2.3 CNC Control Unit - Ge - Fanuc 16iLB 10.4" LCD screen, all laser functions and maintenance screens, Ethernet RJ45, PCMCI exterior program storing, flash disk.

2.4 Cutting Head - Precitec HP2", HP1.5"

2.5 Easily Changeable Cartridge -Precitec 5" and 7.5" two pieces changeable cartridge. Easy changing possibility for each lens.

2.6 Cutting Head and Capacitive Approaching Controller - Sensitive distance control with Precitec EG8010 Adjust Box.

2.7 Nozzle Set - 5 pieces per 1.0 - 1.2 - 1.5 - 2.0 - 2.5 - 3.0 mm totally 30 piece nozzle.

2.8 Optical Mirror Set - 5 pieces II-VI folding mirros.

2.9 Lens Set -1 piece 5.0", 1 piece 7.5" meniscus lens on cutting head cartridge.

2.10 Cutting Head Ceramic Spare Part Set - One on cutting head; Three spare. Total: 3+1 piece ceramic part.

2.11 Beam Path System - Special beam path protective bellows designed for Lasermak fed with dry and clean air.

2.12 Proportional Gas and Piping System - Automatic programmed gas selection and pressure adjustment. Gas and piping system controlled by sensitive double proportional valve technology works at both high pressure (362 psi) and low pressure (1.45 - 87 psi). Automatic assist gas selection - Nitrogen, Oxygen, Air.

2.13 Gas and Air Control - Pressures check fault display system to assist gases and air system.

2.14 Clean - Dry Air System - Air source with active carbonized oil taking away filter and air drier.

2.15 Shuttle Table - Automatic loading - unloading unit.

2.16 Holder Clamps - 3 nos. sheet gauge point and holder clamps at each table.

2.17 Part Program Restart - Retrace Function - Continuation of cutting from the last point with an incomplete part program. Program (retrace) or repetition to cut an area which couldn't be cut before (restart).

2.18 Conveyor - Cut part and scrap collecting conveyor.

2.19 Suction System - Independent suction windows system works synchronized with the cutting head.

2.20 Warning Lamp - According to the machine working modes warns, cautions, loading - unloading modes and resonator working modes.

2.21 Cutting Quality Perfecting Features - Cad/Cam and CNC aided functions as Power Control, Edge, and Start up works automatically according to material features and contours.

2.22 CNC - Laser Control Maintenance Feature - Laser Maintenance - Diagnostic Adjustment pages and faulty data storing area on the CNC.

2.23 Working Coordinate Systems -Selected according to part position, gauge point and three by three point reference sensor.

2.24 Machine and Operator Safety System - Part and machine safety. A warning safety switch system for opening the hood and axes soft limits.

2.25 Safety Cabinet - LaserVision cabinet windows protecting eyes from the laser beam.

2.26 Laser Gas Pressure Regulator - Linde / Tanaka - Laser Mix Gas Sensitive Pressure Regulator.

2.27 CAD/CAM Software - Lantek Expert Cut, automatic tool path, automatic nesting, importing *dxf, *dwg files, time and cost calculation, job - customer - user database storage, marking (writing or drawing on the sheet), common cut line etc.

2.28 Cutting Technology Charts
         Mild Steel
         Stainless Steel
         Aluminum
         Galvanized Steel

Automatic, tried and developed 3 technology charts per each identified material and for thicknesses by 1 mm steps according to contours, nozzle -lens selection, cutting parameters and speed. Frequency, power, pressure, gas selection, piercing parameters as power, timing, frequency, gas selection, increasing piercing, Edge, Power Control, Start-up parameters, cutting head route movements according to contour. Special or different materials can be added. Free database.

2.29 Lasermak Working Area - Electric Panel Illumination - Illumination of working area and inside of panel for easy operation and maintenance.

2.30 Machine Operation Training Lasermak Machine installation - 1 week.  Operating, programming, panel and maintenance training - 1 week, 2 trainees.  

2.31 LANTEK Expert Cut CAD/CAM Training - Cad/Cam training on Lasermak in Ohio - 1 week, 2 trainees.

2.32 Operator Training Manuals
Lasermak operator instruction manual, resonator maintenance and instruction
manual, controller 16iLb programming manual, Lantek easy usage guide, Lasermak
electric project, Lasermak lay-out plan, Lasermak mechanical part drawings.

2.33 Resonator Transformer
380 - 220 V transformer 36 kva - 2.5 kW and 60 kva - 4 kW for Lasermak Resonator.
2.34 Lay-out Floor Plates
Necessary floor plates for installation of Lasermak.

2.35 PCMCI Flash Memory Card
256 MB flash disk for program loading and backup at Lasermak.

 

Lasermak Optional Equipment and Features

 

 

1.       3.75" Cutting Cartridge and 3.75" Lens (only for Precitec 1.5’’ manual cutting head)
3.75’’ / 5.0” cartridge and 3.75’’ lens for quick cutting of thin sheets

2.       10” Lens + Extension Adapter For Precitec 1.5” Manual Cutting Head

3.       10” Lens + Extension Adapter For Precitec 2.0” Manual Cutting Head

4.       Lens Crack Sensor
Lens situation following sensor. Warning sensor warns of damage to dirty lenses.

5.       Lasermak Spare Consumable Part Kit

6.       Ceramic Part – 2 pieces Folding Mirror – 2 pieces 5” Lens – 2 pieces
7.5” Lens – 2 pieces 1.0 nozzle – 10 pieces 1.2 nozzle – 10 pieces
1.5 nozzle – 5 pieces 2.0 nozzle – 5 pieces 2.5 nozzle – 5 pieces
3.0 nozzle – 5 pieces

7.       Piercing Sensor
Precitec sensor watches over the piercing process.

8.       Automatic Motorized Focusing Laser Cutting Head
Focus point adjustable according to material type and thickness.

9.       Waste Gas, Dust And Fume Filtering Unit
Integrated With Suction System, filters the waste gas, dust and fume produced during cutting.

10.   Lasermak CO2 Laser Beam Protective Glasses
Filters the 10.6 m laser wave length and protects the eyes.

Investment

Linear Motorized CO2 Flying Optic CNC Laser, 4KW 5' X 10' Laser Price  $502,500.00
Linear Motorized CO2 Flying Optic CNC Laser, 6KW 5’ X 10’ Laser Price  $676,500.00

(Excluding State, Local Taxes, and Duty Taxes)
         F.O.B: Bursa, Turkey
         Delivery: 14 - 16 weeks
         Terms: 30% Deposit with order
         60% at shipment from factory
         Balance due @ installation & start-up

Factory Installation & start-up assistance included